PREPRATION OF DISINFECTTANT SOLUTION SOPS


PREPRATION OF DISINFECTTANT SOLUTION SOPS


1.0   PURPOSE

To ensure correct and safe preparation of disinfectant solution.

2.0  SCOPE

This Procedure is applied for capsule section.

3.0  RESPONSIBILITY

Section Supervisor

4.0   PROCEDURE


4.0       PROCEDURE

Ø  Clean all utensils thoroughly with hot water followed by rinsing 2 – 3 times with hot distilled water (upto 70 – 80 o C).
Ø  Use the sterilized buckets for preparation of solution.
Ø  Shift all utensils into changing room.
Ø  Fill the spray bottles and buckets with disinfectant solution (as per composition below) and take them in the Buffer room.

4.1).   Material Required:-
 Ø  Measuring cylinder, glass bottles, disinfectant chemical, spray bottles, SS buckets, SS Jug      (2.5 liter)
4.2).   Precautions:-
 Ø  Prepare daily fresh disinfectant solution for cleaning and mopping.
 Ø  Prepare disinfectant solution in aseptic area.
 Ø  Use fresh distilled water for dilutions.
 Ø  Measure exact quantities of disinfectant and distilled water.
  4.3).   List of disinfectant with composition:
Mopping Solution
1.            5 % Phenol
Composition for 2.0 L

: Phenol (100 %)             =          100 ml
: Distilled Water               =          1900 ml

2.            0.5 % Bacillocide
Composition for 2.0 L

:      Bacillocide (100 %)  =          10 ml
:      Distilled Water         =          1990 ml

B.         Solutions for Gloved Hands
1.            70 % IPA Solution

Composition for 100 ml

: IPA (95 %)                    =          74 ml
: Distilled Water               =          26 ml

2.            70 % IPA + 5 % Phenol solution

Composition for 100 ml

:      IPA                         =          74 ml
:      Phenol                     =          05 ml
:      Distilled Water         =          21 ml
C.         Strong Fogging Solution
  Composition of Fogging Solution

: 5 % Phenol                               =          500 ml
:  70 % Alcohol                            =         100 ml
D.         For Fumigation

: Liquid Formaldehyde (40 %)      =          1000 ml
: Distilled Water                           =         1000 ml


  1. Use the disinfectant solution as per Rotation Plan

Monthly Disinfectant Rotation Plan

                                                            Month _________________


Date

Disinfectant Used for Mopping
Disinfectant Used for Hands & Gloves
Solution Prepared By

Checked By

Remarks
1
5 % Phenol
70 % IPA



2
-do-
-do-



3
-do-
-do-



4
-do-
-do-



5
0.5 % Bacillocide
70 % IPA + 5 % Phenol



6
5 % Phenol
70 % IPA



7
-do-
-do-



8
-do-
-do-



9
-do-
-do-



10
0.5 % Bacillocide
70 % IPA + 5 % Phenol



11
-do-
-do-



12
-do-
-do-



13
5 % Phenol
70 % IPA



14
-do-
-do-



15
-do-
-do-







Date

Disinfectant Used for Mopping
Disinfectant Used for Hands & Gloves
Solution Prepared By

Checked By

Remarks
16
0.5 % Bacillocide
70 % IPA +5 % Phenol



17
5 % Phenol
70 % IPA



18
0.5 % Bacillocide
70 % IPA + 5 % Phenol



19
5 % Phenol
70 % IPA



20
-do-
-do-



21
-do-
-do-



22
-do-
-do-



23
0.5 % Bacillocide
70 % IPA + 5 % Phenol



24
5 % Phenol
70 % IPA



25
-do-
-do-



26
-do-
-do-



27
0.5 % Bacillocide
70 % IPA + 5 % Phenol



28
5 % Phenol
70 % IPA



29
-do-
-do-



30
0.5 % Bacillocide
70 % IPA + 5 % Phenol



31
-do-
-do-





5.0   QUALITY FORMS AND RECORDS

N/A

6.0   DISTRIBUTION

Ø  Head of Operation
Ø  Q.A Manager
Ø  Production Manager
Ø  Q.C Manager
Ø  Production Pharmacist


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