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Dwell time calculation for tablet compression

Tablet Compression Dwell Time Calculator

Tablet Compression Dwell Time Calculator

Calculate the dwell time during tablet compression process - the duration for which punch head flat remains under main compression rollers

Formula

dt = (Dhf × 60 × 1000) / (Dpc × π × rpm)
dt = dwell time (ms)
Dhf = punch head flat diameter (mm)
Dpc = turret pitch circle diameter (mm)
rpm = turret speed

Input Parameters

mm
mm
rpm

Example Calculation

Given values:

  • Punch head flat diameter (Dhf) = 12 mm
  • Pitch circle diameter (Dpc) = 250 mm
  • Turret speed (rpm) = 50

Calculation:

dt = (12 × 60 × 1000) / (250 × 3.14159 × 50)
dt = 720,000 / 39,269.5
dt = 18.34 ms

What is Dwell Time?

The duration of time spent by the punch head flat under the main compression rollers during tablet compression. It's the time for which maximum compression force is applied over powder or granules.

Importance

  • • Affects tablet hardness and strength
  • • Prevents capping and lamination
  • • Helps in batch scale-up comparison
  • • Ensures complete air removal

Factors Affecting Dwell Time

Punch Head Flat

Larger diameter increases dwell time

Turret Speed

Higher RPM decreases dwell time

Pitch Circle Diameter

Larger PCD decreases dwell time