Preparation Of Disinfectant Solution is Standard Operating Procedure for production area.
PURPOSE
To ensure correct and safe preparation of the disinfectant solution.
SCOPE
This procedure is applied for the production section.
RESPONSIBILITY
Section Supervisor
PROCEDURE
- Clean all utensils thoroughly with hot water followed by rinsing 2 – 3 times with hot distilled water (upto 70 – 80 o C).
- Use the sterilized buckets for preparation of solution.
- Shift all utensils into changing room.
- Fill the spray bottles and buckets with disinfectant solution (as per composition below) and take them in the Buffer room.
Material Required:-
Measuring
cylinder, glass bottles, disinfectant chemical, spray bottles, SS buckets, SS
Jug (2.5 liter)
Precautions:-
- Prepare daily fresh disinfectant solution for cleaning and mopping.
- Prepare disinfectant solution in aseptic area.
- Use fresh distilled water for dilutions.
- Measure exact quantities of disinfectant and distilled water.
List of disinfectants with
composition:
A. Mopping Solution
1. 5 % Phenol Composition
for 2.0 L
: Phenol
(100 %) = 100 ml
: Distilled
Water = 1900 ml
2. 0.5 % Bacillocide Composition
for 2.0 L
: Bacillocide
(100 %) = 10
ml
: Distilled
Water = 1990 ml
B. Solutions for Gloved Hands
1.
70 % IPA Solution Composition
for 100 ml
: IPA
(95 %) = 74 ml
: Distilled
Water = 26 ml
2.
70 % IPA + 5 % Phenol
solution
Composition for 100 ml
: IPA = 74 ml
: Phenol = 05 ml
: Distilled
Water = 21 ml
C. Strong Fogging Solution
Composition of Fogging Solution
: 5
% Phenol = 500 ml
: 70 % Alcohol = 100
ml
D. For Fumigation
: Liquid
Formaldehyde (40 %) = 1000 ml
: Distilled
Water = 1000
ml
Use the disinfectant solution as per Rotation Plan
Monthly Disinfectant Rotation Plan
|
Date
|
Disinfectant
Used for Mopping
|
Disinfectant
Used for Hands & Gloves
|
Solution
Prepared By
|
Checked
By
|
Remarks
|
|
1
|
5
% Phenol
|
70
% IPA
|
|
|
|
|
2
|
-do-
|
-do-
|
|
|
|
|
3
|
-do-
|
-do-
|
|
|
|
|
4
|
-do-
|
-do-
|
|
|
|
|
5
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
|
6
|
5
% Phenol
|
70
% IPA
|
|
|
|
|
7
|
-do-
|
-do-
|
|
|
|
|
8
|
-do-
|
-do-
|
|
|
|
|
9
|
-do-
|
-do-
|
|
|
|
|
10
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
|
11
|
-do-
|
-do-
|
|
|
|
|
12
|
-do-
|
-do-
|
|
|
|
|
13
|
5
% Phenol
|
70
% IPA
|
|
|
|
|
14
|
-do-
|
-do-
|
|
|
|
|
15
|
-do-
|
-do-
|
|
|
|
|
Date
|
Disinfectant
Used for Mopping
|
Disinfectant
Used for Hands & Gloves
|
Solution
Prepared By
|
Checked
By
|
Remarks
|
||||
|
16
|
0.5
% Bacillocide
|
70
% IPA +5 % Phenol
|
|
|
|
||||
|
17
|
5
% Phenol
|
70
% IPA
|
|
|
|
||||
|
18
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
||||
|
19
|
5
% Phenol
|
70
% IPA
|
|
|
|
||||
|
20
|
-do-
|
-do-
|
|
|
|
||||
|
21
|
-do-
|
-do-
|
|
|
|
||||
|
22
|
-do-
|
-do-
|
|
|
|
||||
|
23
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
||||
|
24
|
5
% Phenol
|
70
% IPA
|
|
|
|
||||
|
25
|
-do-
|
-do-
|
|
|
|
||||
|
26
|
-do-
|
-do-
|
|
|
|
||||
|
27
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
||||
|
28
|
5
% Phenol
|
70
% IPA
|
|
|
|
||||
|
29
|
-do-
|
-do-
|
|
|
|
||||
|
30
|
0.5
% Bacillocide
|
70
% IPA + 5 % Phenol
|
|
|
|
||||
|
31
|
-do-
|
-do-
|
|
|
|
||||
DISTRIBUTION
- Head of Operation
- Q.A Manager
- Production Manager
- Q.C Manager
- Production Pharmacist